Automobile industry in the past has been the robot of the most important application areas, with the increase of the demand for automation and application of industrial robots get greater development, in addition to the traditional welding applications, robot in machine tool material, material handling and palletizing, polishing, painting, assembly, and other field has also been widely used. Metal forming machine tool is an important part of the machine tool, machining usually with high labor intensity, noise pollution, metal dust contact together, sometimes in high temperature and high humidity and pollution of the environment, simple and boring, companies recruit people difficult. The integration of industrial robot and forming machine tool can not only solve the problem of the enterprise, but also improve the processing efficiency and safety, improve the processing precision, and have great development space.

数控折弯机集成应用

Integrated application of CNC bending machine

机器人折弯集成应用主要有两种方式。一是以折弯机为中心，机器人配置真空吸盘，磁力分张上料架、定位台、下料台、翻转架形成折弯单元。二是机器人与激光设备或数控转台冲床、工业机器人行走轴，板料传输线，定位台，真空吸盘抓手形成的板材柔性加工线。埃斯顿利用自己在机器人控制系统与机床数控系统的技术和平台，实现无缝连接，开发折弯软件包，对折弯过程中机器人托料实现闭环控制。在不同折弯速度下，机器人实现自动匹配的完全跟踪，折弯软件包也使折弯示教时间从过去2-3天缩短到2-3小时。在开关柜、文件柜、电梯、防盗门等加工中得到很好应用。

There are two main ways to integrate the robot bending. One is to bending machine as the center, robot configuration vacuum sucker, magnetic separator material frame, a positioning table, material and Taiwan, flip the frame to form a bending unit. Second, robot and laser equipment or CNC turntable machine, industrial robot walking shaft, sheet transmission line and station location, the formation of the vacuum suction gripper flexible sheet processing line. Eston by himself in the robot control system and machine tool numerical control system technology and platform, realizes the seamless connection, development bending package, of the robot in the bending process supporting material to realize closed loop control. At different bending speed, the robot automatically matches the full tracking, bending software package also allows bending time from the past 2-3 days to 2-3 hours. In the switch cabinet, the file cabinet, the elevator, the security door and so on to obtain the very good application.

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压力机冲压集成应用

Stamping press integrated application

机器人与压力机冲压集成应用主要有两种方式。一是单台机器人冲压上下料：通过机器人将板料从拆垛台移送到定位台，定位后再移送到压力机模具中实施冲压，冲压结束后，通过机器人取料放入堆垛台，实现单台压力机机器人自动上下料。二是机器人冲压连线：通过多台机器人在多台压力机之间建立冲压连线。根据加工工件成形工艺要求，需要在多台压力机配合加工，整条生产线由拆垛机器人，上料机器人、压力机之间传输搬运机器人，尾线机器人组成。与直线坐标的机械手相比，采用工业机器人更有柔性，对模具没有等高要求，容易集成。埃斯顿利用自主压力机控制系统和机器人控制系统无缝连接，使机器人的动作和压力机达到最佳协调，利用现场总线，使整条生产线效率最大化，安全性更高。

There are two main ways for the application of the robot and the press in stamping. One is a single robot stamping material: through the robot the sheet from the demolition of the stacking table is transferred to the station location, location and then transferred to the press die stamping, after stamping, the robot reclaimer into the piler, single press robot automatic material. Two is the robot stamping connection: through a number of robots in multiple presses to establish a stamping connection between the. According to the requirement of forming process of workpiece and need multiple press fitting processing, the entire production line by unstacking robot, feeding robot, press between transmission handling robot, tail line robot. Compared with the linear coordinates of the manipulator, the use of industrial robots are more flexible, the mold does not have such high requirements, easy to integrate. Eston using independent press control system and robot control system seamless connection, to achieve the best coordination of robot action and press, using fieldbus and to maximize the efficiency of the whole production line, the safety is higher.

热模锻集成应用

Hot die forging integrated application

热模锻生产线通常由两台模锻压机组成，一台用于冲压，另一台用于切边。热模锻机器人集成应用通常配置两台机器人，一台负责将中频炉处理后的高温物料移送给冲压成形模锻压机，另一台负责从冲压成形模锻压机取料后移送到另一台模锻压机进行切边。为防止高温冲压工件粘住模具，需要每次冲压后对模具进行石墨润滑，润滑可以由机器人完成，也可以采用专门机构实现。由于锻造是高温高湿且又有石墨润滑带来的恶劣环境，特别要注意机器人的防护工作以及机器人本身抗热辐射能力，埃斯顿公司机器人4-5-6轴电机在机器人大臂和小臂连接处，具有自我远离热辐射的结构特点。在模锻压机安装电子凸轮控制系统，使模锻压机运行与机器人运行协调，提高加工效率，提升系统的安全性。

Hot die forging production line is usually composed of two sets of die forging press, one for stamping, the other for cutting edge. Integrated application of hot die forging robot is usually equipped with two robots, one responsible for the intermediate frequency furnace high-temperature materials transferred to the stamping die forging press, and another for from stamping forging press reclaimer after transferred to the other a forging press trimming. Each press are needed to prevent hot stamping parts stick to the mould of the mould graphite lubrication, lubrication can done by robots, can also be realized by the specialized agencies. Because of the forging is high temperature and high humidity and graphite lubrication caused by harsh environment, especially to pay attention to the robot's door and robot itself ability to radiate heat, eston robot 4-5-6 axis motor in robot big arm and the small arm junction, with self away from the structural characteristics of thermal radiation. The electronic cam control system is installed in the die forging press, which makes the operation of the die forging press to coordinate with the robot to improve the processing efficiency and the safety of the system.

焊接应用

Welding application

焊接是成形机床板材加工后道工序，机器人焊接有电阻焊和弧焊两种类型，焊接机器人应用占整个机器人应用的40%以上。弧焊应用是以机器人为核心，配置焊机、送丝机、焊枪、工装夹具等组成焊接工作站。埃斯顿可提供6kg、臂长为1400、1600和2000mm的专用弧焊机器人工作站。电阻焊应用是以机器人为核心，配置点焊枪、焊接控制器、水气单元、管线包、工装夹具等组成点焊工作站。埃斯顿可提供220kg、臂长2600mm的专用电阻焊机器人工作站。此外，埃斯顿自动化公司为焊接应用开发专用焊接软件包，将焊接专家工艺参数库集成到机器人系统中，满足各种类型需要。

Welding is a forming machine tool sheet metal processing after the process, the robot welding with resistance welding and arc welding of two types, welding robot applications accounted for more than 40% of the whole robot application. The application of arc welding robot is based on the core configuration, welding machine and wire machine, welding fixture, welding workstation etc.. Estun provide 6kg, arm length for 1400, 1600 special arc welding robot workstation and 2000mm. Resistance welding is applied to the robot as the core, the configuration of spot welding gun, welding controller, gas unit, pipelines package, tooling fixture. The spot welding workstation. Estun 220kg, workstation can provide special resistance welding robot arm length 2600mm. In addition, eston automation for the welding of the development and application of special welding software package, welding process parameters are integrated into the robot system, meet the needs of various types.

机器人是先进制造技术和自动化装备的典型代表，智能化工业装备已经成为全球制造业升级转型的基础。工业机器人与数控机床集成应用，使智能制造与数字化车间、智能工厂从概念走向现实。

Robot is a typical representative of advanced manufacturing technology and automation equipment, intelligent industrial equipment has become the basis of the global manufacturing industry upgrade and transformation. Integrated application of industrial robots and CNC machine tools, so that intelligent manufacturing and digital workshop, smart factories from the concept to reality.